The requirements of accuracy of Precision Turned Parts are mainly reflected in ensuring high-precision, high-efficiency, and high-quality machining processes. The following are detailed requirements for machine tools:
High machining accuracy requirements:
The machining accuracy of the machine tool should reach or exceed the tolerance range required by Precision Machining Parts. This usually requires machine tools to have precise control systems, high-quality cutting tools, and stable mechanical structures.
The basic components of ultra precision machine tools, such as precision linear or circular sliding systems (guide rails), precision transmission systems (such as screws and caps), precision active systems (such as stepper motors, servo motors, etc.), and precision position detection mechanisms (such as linear encoders, rotary encoders, etc.), are essential.
Stability and rigidity:
The machine tool needs to maintain stability during the machining process to reduce the impact of vibration on the machining accuracy of Precision Turned Parts. The rigidity of machine tools is also important, as they can resist the influence of cutting forces on the workpiece and tool.
CNC system:
The control of machining motion of CNC machine tools through computer programs is the key to achieving high-precision and high-efficiency machining. The CNC system should have high flexibility and programmability to meet the machining needs of different Precision Machining Parts.
Tool and fixture system:
The selection of cutting tools and the stability of the cutting tool system have a significant impact on the machining accuracy and efficiency of Precision Turned Parts. Machine tools should be equipped with high-quality cutting tools and reliable tool clamping and replacement systems.
The fixture system should be able to stably and reliably fix the workpiece, ensuring its position and accuracy during the machining process.
Cooling system:
For the processing of certain materials, machine tools need to be equipped with cooling systems to reduce the impact of heat generated during the cutting process on the workpiece and tool, ensuring machining accuracy and tool life.
Software and programming support:
Machine tools should be equipped with easy-to-use programming software that supports the integration of CAD/CAM technology, in order to quickly and accurately generate machining programs.